{"id":25096,"date":"2026-10-19T09:05:05","date_gmt":"2026-10-19T07:05:05","guid":{"rendered":"https:\/\/incoperfil.com\/?post_type=guia-tecnica&#038;p=25096"},"modified":"2026-10-20T12:21:50","modified_gmt":"2026-10-20T10:21:50","slug":"27-selecting-a-composite-floor-deck-profile-governing-design-factors","status":"publish","type":"guia-tecnica","link":"https:\/\/incoperfil.com\/en\/guia-tecnica\/27-selecting-a-composite-floor-deck-profile-governing-design-factors\/","title":{"rendered":"27. Selecting a composite floor deck profile: governing design factors"},"content":{"rendered":"<p>Selecting a composite floor deck profile is not simply a matter of choosing the one with the greatest span or load capacity in a table. The solution must be checked during the construction stage, the composite stage and under fire conditions, as different factors may govern each stage. This article summarizes that approach and links the selection criteria to the worked examples in the guide.<\/p>\n<h2>Identifying the governing factor in composite floor deck design<\/h2>\n<p>Three main structural factors act simultaneously in a composite floor deck:<\/p>\n<ul>\n<li>Clear span between supports.<\/li>\n<li>Load level (permanent loads and imposed loads).<\/li>\n<li>Fire resistance requirement (REI).<\/li>\n<\/ul>\n<p>Although all three factors must be checked, they do not necessarily have the same influence. Different factors may govern the construction stage, the composite stage and the fire resistance assessment within the same project. Identifying which checks govern each solution helps guide profile selection and avoid unnecessary oversizing.<\/p>\n<h2>1. When span is the governing factor<\/h2>\n<p>In projects requiring large open spaces, such as open-plan offices, retail areas or multipurpose buildings, the distance between supports may govern the design. The aim is to achieve longer structural spans, even if temporary propping is required during construction.<\/p>\n<p>In these cases, the construction stage is particularly important. Deflection criteria (L\/180 and the absolute limit) may govern the design before the ultimate limit states do.<\/p>\n<p>Choosing a profile with greater strength and stiffness during the construction stage may allow you to:<\/p>\n<ul>\n<li>Achieve longer spans without necessarily increasing the sheet thickness.<\/li>\n<li>Reduce or eliminate rows of props.<\/li>\n<li>Improve construction productivity.<\/li>\n<\/ul>\n<p>Examples in the guide:<\/p>\n<ul>\n<li>\n<ol start=\"23\">\n<li><a href=\"https:\/\/incoperfil.com\/en\/guia-tecnica\/23-long-spans-without-propping-with-inco-100-3\/\">Long spans without propping<\/a><\/li>\n<\/ol>\n<\/li>\n<li>\n<ol start=\"26\">\n<li><a href=\"https:\/\/incoperfil.com\/en\/guia-tecnica\/26-optimising-support-spacing-with-inco-70-4\/\">Optimising the spacing between supports<\/a><\/li>\n<\/ol>\n<\/li>\n<\/ul>\n<h2>2. When load is the governing factor<\/h2>\n<p>In industrial buildings, technical areas or car parks subject to high imposed loads, load may govern the design.<\/p>\n<p>In this scenario:<\/p>\n<ul>\n<li>The composite stage usually governs.<\/li>\n<li>Checks for bending, shear and deflection during the composite stage are particularly important.<\/li>\n<li>Depending on the structural system adopted, an increase in slab depth or additional reinforcement may be required.<\/li>\n<\/ul>\n<p>The design can be optimised by selecting a profile whose geometry can resist higher forces while minimising any increase in slab depth and additional steel.<\/p>\n<p>Example in the guide:<\/p>\n<ul>\n<li>\n<ol start=\"24\">\n<li><a href=\"https:\/\/incoperfil.com\/en\/guia-tecnica\/24-heavy-loads-without-propping-with-inco-70-4\/\">High loads with INCO 70.4<\/a><\/li>\n<\/ol>\n<\/li>\n<\/ul>\n<h2>3. When fire resistance is the governing factor<\/h2>\n<p>Where fire resistance requirements are high, such as REI 120 or REI 180, the thermal insulation criterion may govern the minimum slab depth. At the same time, the load-bearing capacity during a fire must be checked by providing the necessary reinforcement in the required position and quantity, in accordance with UNE-EN 1994-1-2.<\/p>\n<p>In these cases:<\/p>\n<ul>\n<li>Thermal insulation (criterion I) may govern the minimum slab depth.<\/li>\n<li>The position and quantity of the bottom reinforcement affect load-bearing capacity (criterion R).<\/li>\n<li>The profile geometry influences the behaviour of the system under fire conditions.<\/li>\n<\/ul>\n<p>As a result, meeting the thermal insulation criterion may require a greater minimum slab depth than the mechanical checks alone would require.<\/p>\n<p>Example in the guide:<\/p>\n<ul>\n<li>\n<ol start=\"25\">\n<li><a href=\"https:\/\/incoperfil.com\/en\/guia-tecnica\/25-composite-floor-rei-180-depth-optimisation\/\">REI 180 and slab depth optimisation<\/a><\/li>\n<\/ol>\n<\/li>\n<\/ul>\n<h2>Simplified guidance for profile selection<\/h2>\n<p>The following conceptual guide may be used as a starting point:<\/p>\n<div>\n<div>\n<div>\n<table>\n<thead>\n<tr>\n<th>Governing factor<\/th>\n<th>Main consequence<\/th>\n<th>Profile selection criterion<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Span<\/td>\n<td>Strength and deflection during the construction stage<\/td>\n<td>Profile capacity and stiffness, sheet layout and propping<\/td>\n<\/tr>\n<tr>\n<td>Load<\/td>\n<td>ULS and SLS checks during the composite stage<\/td>\n<td>Required load capacity, slab depth and reinforcement<\/td>\n<\/tr>\n<tr>\n<td>Fire (high REI)<\/td>\n<td>Insulation (I) and load-bearing capacity (R)<\/td>\n<td>Slab depth, profile geometry and bottom reinforcement<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n<p>This guide does not replace a full structural calculation, but it helps structure the initial decision-making stage.<\/p>\n<h2>Common design-stage mistakes<\/h2>\n<p>The following mistakes are frequently seen in professional practice:<\/p>\n<ul>\n<li>Selecting a profile based on previous projects or product availability.<\/li>\n<li>Focusing checks exclusively on the composite stage.<\/li>\n<li>Failing to distinguish the behaviour during the construction stage.<\/li>\n<li>Failing to assess the effect of propping on programme and cost.<\/li>\n<li>Overlooking that the fire insulation criterion may require a greater minimum slab depth than the structural checks.<\/li>\n<li>Failing to distinguish the actual sheet layout during the construction stage from the final structural system of the slab during the composite stage.<\/li>\n<\/ul>\n<p>A sound composite floor deck design requires simultaneous consideration of:<\/p>\n<ul>\n<li>Ultimate limit states.<\/li>\n<li>Serviceability limit states.<\/li>\n<li>Fire resistance in accordance with UNE-EN 1994-1-2.<\/li>\n<li>Actual construction conditions.<\/li>\n<\/ul>\n<h2>Technical conclusion<\/h2>\n<p>Selecting a composite floor deck profile should begin by identifying the checks that govern the design at each stage of the project. The span between supports, the loads and the fire resistance requirement may impose different constraints on slab depth, reinforcement and construction conditions.<\/p>\n<p>Comparing solutions while considering the construction stage, the composite stage and fire resistance together helps identify the most suitable profile, avoid oversizing, and assess the need for propping and the overall cost of the solution.<\/p>\n<h2>Composite floor deck calculation report<\/h2>\n<p>The final design of a composite floor deck should be documented in a dedicated calculation report, verifying and recording:<\/p>\n<ul>\n<li>Ultimate limit states during the construction and composite stages.<\/li>\n<li>Serviceability limit states during the construction and composite stages.<\/li>\n<li>Fire resistance in accordance with UNE-EN 1994-1-2.<\/li>\n<li>Construction conditions and the structural system adopted.<\/li>\n<\/ul>\n<p>Incoperfil\u2019s Technical Department prepares calculation reports tailored to the actual conditions of each project, in accordance with Eurocodes 3 and 4. You can request a report using the technical form available on the website by providing the spans, loads and fire resistance requirements.<\/p>\n<p>Request a composite floor deck calculation report using the following link:<\/p>\n<p><strong>Composite floor deck calculation report<\/strong><\/p>\n<h2>Related articles<\/h2>\n<ul>\n<li>How to design a composite floor deck.<\/li>\n<li>How to calculate a composite floor deck.<\/li>\n<li>Types and selection of composite floor deck profiles.<\/li>\n<li>Fire resistance of a composite floor deck.<\/li>\n<\/ul>\n<h2>Incoperfil Technical Manual<\/h2>\n<p>For a complete description of the system, design criteria, calculation basis, resistance tables, construction details and installation procedures, consult the Incoperfil Technical Manual for Composite Floor Decking, available upon registration in the \u201cDocumentation\u201d section of the website.<\/p>\n<p>Last updated: October 2026<\/p>\n<p>\u00a9 Incoperfil. All rights reserved.<br \/>\nThe technical content of this article forms part of the Technical Manual for Composite Floor Decking and the documentation registered by Incoperfil with ColorIURIS (Record No. 1-INCOPERFIL-12.2025).<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The span between supports, the loads and the fire resistance requirement can affect composite floor deck design in different ways. Identifying which check governs each solution makes it possible to compare profiles, slab depths, reinforcement and propping requirements using structural criteria.<\/p>\n","protected":false},"author":2,"featured_media":14115,"menu_order":28,"template":"","meta":{"_acf_changed":false},"categories":[1328],"tags":[],"class_list":["post-25096","guia-tecnica","type-guia-tecnica","status-publish","has-post-thumbnail","hentry","category-technical-guides-for-composite-flooring"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>27. 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